A lack of or insufficient monitoring and control of processes can lead to ineffective process sequences and, in the worst case, to costly disruptions. Therefore, automated process data acquisition and process data evaluation, which not only optimize processes but also facilitate strategic decisions, are all the more important. JUMO automation systems with their integrated recorder function enable simple, consistent data acquisition, which makes our controllers unique on the market. You benefit from:
The development of innovative technologies that are precisely tailored to your requirements is an essential component of our corporate philosophy. The new JUMO variTRON "Recording" function was developed precisely with this in mind. By continuously acquiring process data, the new function makes separate paperless recorders redundant and significantly simplifies day-to-day business.
The JUMO variTRON 500 touch control panel enables process data to be recorded directly on the display using the recording app, while the JUMO variTRON 300/500 offers a browser-based recorder screen.
The relevant process data can be visualized and evaluated in a browser-based environment. Depending on the requirements, the archiving and storage of the important measurement data can be done on a desktop or a server environment. The implemented manipulation detection ensures a high level of data security.
The verifications and documentation required for thermoprocess technology are prepared in accordance with CQI-9 and AMS2750, which facilitates auditing and certification. In the food industry, the seamless generation of batch reports enables end-to-end traceability and quality assurance. These are crucial to ensure compliance with strict hygiene and safety regulations.
Browser-based recorder screen
By monitoring and analyzing process data in real time, companies not only gain valuable information on the efficient use of resources, but can also react more quickly to market changes and improve the quality of their products and services. Our technologies for process data acquisition and process data evaluation therefore offer <b>comprehensive advantages for numerous industries</b>. Examples of such industries include:
Food industry
Heating, ventilation, and air-conditioning (HVAC)
Energy and water supply
Water and environmental engineering
Transportation
Plant construction and mechanical engineering
Pharmaceutical, medical, and biotechnology
Chemical industry
Thermoprocess technology
On the one hand, process data analysis requires the systematic acquisition of all machine and process data. On the other hand, it requires reliable sensor technology that detects physical parameters such as temperatures, pressures, or moisture and forwards them to the PLCs of the JUMO variTRON series. As a system and solution provider of industrial sensor and automation technology, we map processes in real time from the sensor to the cloud so that you receive a perfectly integrated system for process data acquisition and process data analysis from a single source. Our engineering specialists can make adjustments to complex existing systems at any time.
The analysis of process data can include a wide range of parameters and is based on the requirements of a specific process. The following can be recorded and monitored: physical measurements, mechanical data, electrical and chemical parameters, deviations in the process, and many other control and regulating variables. Depending on the device, JUMO automation systems enable simultaneous process data recording of up to 240 channels and 20 batches.
While the manual method involves employees reading and documenting measured values, automated data acquisition is continuous and in real time using sensors and control systems. As a result, errors can be minimized, large amounts of data can be processed, and analyses can be carried out directly. Automation also enables seamless monitoring and better integration into modern Industry 4.0 environments, while manual acquisition is usually limited to simple processes or as a backup solution.
Automated data acquisition in an industrial environment is subject to various legal and regulatory requirements that are designed to ensure the protection of operating data, compliance with technical standards, and security as well as traceability. These include standards-compliant acquisition in accordance with relevant industry norms, tamper-proof storage, and seamless documentation as well as archiving of historical data. By conforming to CQI-9/AMS2750, JUMO real-time data acquisition meets the strict guidelines of the aviation and automotive industry which ensures comprehensive traceability in the production of food and pharmaceuticals through seamless batch reporting.
Process data visualizations enable a clear presentation of large and complex amounts of data. Charts, graphics, and dashboards make identifying certain trends, patterns, or process deviations faster and easier, so that problems can be resolved early. JUMO process data acquisition and process data evaluation can also be used to visualize trends, which provides detailed insights into machine and process data. Functions such as zooming, filtering, and marking data points make analysis easier and increase user-friendliness.
